Here's some photos of a couple of the machining stages for the Fresh Products brake levers. These are all manufactured in the same way on the same jig, which is on a manually operated milling machine and is designed to allow for a number of different machining processes on the same jig.
Machining the slot into the top side of the brake lever.
Machining the concave cut-out around the back radius of the end of the brake lever. This is done with the brake lever held down onto a rotary table, enabling a perfect machining path which follows the form of the lever design.
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